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ACI-Precast


 

Ceramic Precast Composite Panels: High Performance Structural and Architectural Building Enclosures 

Visit our New ACI-Precast Product website for more information @ https://www.aci-precast.com/

The Prefabricated ceramic precast structural panels are engineered & designed for high performance architectural and structural wall, floor, and roof assemblies.

The panel system enables broad applications by providing prefabricated panelized assemblies, structural strength, thermal efficiency, and a sustainable construction alternative. The panelized technology offers improved public safety and is an attractive choice for energy-efficiency developments. The patented system features excellent fire ratings with a three hour ASTM E119-12 fire label certification, and high thermal insulation values. The thin ceramic concrete shell is lightweight, while still providing structural performance at significantly high strength to weight ratios. The composite panel provides a high-performance technology at a low-cost due to efficient product manufacturing methods. In addition, labor efficiencies allow the technology to be economically competitive with current labor-intensive building systems due to low labor burdens. The prefabricated panels are implemented in sequential  assemblies that interface to create a complete enclosure and structural system.

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Benefits of building with ACI Precast composite ceramic panels:

  • Light weight building envelopes & enclosures (17-23lbs)
  • High strength to weight ratio structural composite action
  • Water proof impervious to moisture/ mold free
  • Corrosion resistance PH 3-11
  • High security, hardened surfaces. 8,000 psi +
  • High impact resistant Level 3 Min UL752
  • Resistant to seismic movements
  • Manufactured in controlled environment
  • Accelerated modular construction schedules
  • Panel is Fur-out and ready to receive interior finishes
  • Architectural finishes and shapes of choice

The innovative optimized panel pre-fabrication assembly process and erector set installation, speeds up construction process across the entire project life cycle. Directly saving on financing, project administration, supervision, multiple trade field coordination, OSHA related safety risks.

The engineered design allows for significant gravity loads, high wind loads, seismic movements, and high moisture exposure without deterioration of the structure.

ACI Precast proprietary composite panel complies with Continuous Insulation (CI) standards

  • The CI design of the ACI ceramic panels significantly reduces thermal bridging at the stud line solving the most common area of thermal transfer and energy loss in conventional buildings.
  •  The composite panel proprietary thermal bridge encapsulates steel with foam and ceramics for conserving energy, and reducing HVAC operational costs.
  • CI allows Owners to  reduce fossil fuel consumption, green gases
  • CI is the construction industry new energy saving standard spear heading climate change

The Benefits of Panel Prefabrication

Pre-fabrication significantly reduce project schedule, administration, trade overlap problems, bringing down projects costs associated with the simultaneous management of multiple materials and trades

.The Edge Screenshot

The panel shop drawings and steel to steel connections are designed by US Professional Engineers using BIM Software programs. This allows for designers to 3D map all composite materials implemented in the fabrication process. The detailed engineering and modeling program provides a high level of confidence as well as a transparent design collaboration with architects, engineers, general contractors, erectors, and fabricators. The optimized design and pre-fabrication design process contributes to a productive and accelerated construction process through the project life.

Shop Drawing Screenshot

 

 

 

 

 

 

 

 

 

 

 

Field labor costs and congestion are reduced and construction accelerated by simply by rigging finished panels into place, bracing, bolting steel to steel connections and applying precast industry joint treatment and sealants. All panels are delivered insulated, water proofed with exterior finishes; on interior the cavity space is ready for electrical, plumbing and HVAC rough-in additional fur-out ready to receive drywall. The panel can be exposed to the elements for long periods with zero damages and no mold.

 

Benefits & Applications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Publications and Awards

Click to download our latest brochure

ACI Pre-Cast Brochure

Brochure here

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Contact us


 

Kindly send us your project drawings for a free estimate and consultation to er@americancraftsmeninc.com or to schedule an appointment for a power point presentation and to learn about our ACI Ceramic Pre-Cast light weight construction services. Designed for life safety, asset protection, and sustainability. Click here to view our project gallery.

 


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Keep tuned !

ACI Precast will soon open a panel manufacturing facility  In California

 

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